1. Quality management:

The quality assurance system of Shenghong Motor is centered on the quality system IATF 16949, which runs through every process of the product, such as: customer requirements identification, product pre-development design, product DFMEA performance verification, process PFMEA tooling design, process tooling verification, process capability. Research, measurement capability research, procurement material management, product delivery management, customer follow-up services, defective product management, etc. We apply application technology to every aspect of the product, feedback evaluation technology in control theory, international advanced quality management The concept is applied to every process of the product to form a complete and effective quality assurance system, ensuring that every customer of Shenghong can succeed because of the products of Shenghong.

2. Product development and design:

Design is a very important part of the entire quality assurance system. Design defects can lead to increased systemic variation in production or reduced process capability and increased manufacturing costs. Our engineers are able to correctly identify and understand all of our customers' requirements, and are proficient in using advanced design techniques such as Failure Mode Analysis (FMEA) and Value Engineering (VE) to meet the basic performance, reliability and manufacturability of the product. , the most cost-effective design is preferred. Our advanced and comprehensive motor performance test evaluation system ensures that any newly designed motor product will be infinitely close to the customer's requirements before being delivered to the customer. At the same time, we regularly analyze and study the cutting-edge motor products and cutting-edge products on the market to confirm that our products have the greatest market advantage.

3. Purchasing quality control:

The quality of raw materials and purchased parts is critical to our ability to produce high quality motor products to meet our customers' needs. Shenghong Motor conducts procurement management from the following aspects.

1. Supplier selection

Establish a comprehensive evaluation system based on the supplier's quality system, product quality, delivery service, product price, improvement capability, etc., to ensure the supplier's qualification ability.

2. Production Part Approval (PPAP)

Ensure that the first time the product sample produced by the supplier or the product sample produced by the production line meets the requirements, the supporting documents such as the dimensional inspection report, visual inspection report, performance inspection report, material inspection report, failure mode are provided. Analysis, process flow chart, control plan, product drawings, etc. are correct, complete, clear and unified.

Shenghong Motor uses ERP system to batch management of raw materials and purchased parts to ensure its first-in-first-out and traceability.

3. product manufacturing

Quality products are manufactured! Shenghong Motor understands this quality philosophy, establishes the whole process of manufacturing the motor including mold manufacturing, and introduces the production equipment with advanced technology in the industry, which greatly reduces the systemicity caused by equipment and mold fixtures. We are concerned with the training of our employees' operational skills and quality awareness so that every employee can follow the procedures and process requirements; we have designed an effective product traceability system to ensure that each product can be based on its factory number. The production date and the production personnel and inspectors of each process are easily analyzed to analyze the true cause and main cause of the quality problem, and to effectively correct and prevent it

4. product inspection

Shenghong Motor pays great attention to the measurement of each production process and the comprehensive evaluation of motor parameters. It has established a number of test rooms and laboratories, mainly measuring instruments and instruments, which can meet the geometric quantity, physical quantity and electrical parameter measurement of the whole process of motor production. The documents “Production Specifications”, “Control Plan” and “Data Analysis Control” have been developed to control and correct the deterioration and trend of each production process.

In order to better meet the requirements of our customers, we continue to study the repeatability and reproducibility (R&R) of measurement tests to ensure the effectiveness of each measurement. We have continuously improved the reliability evaluation of motors, and have established laboratories such as motor vibration resistance test, high and low temperature impact resistance test, life test under special load conditions, and timely attention to customer needs in real time.